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Starkey & Associates Inc.
Grinding Design &
Process Engineering

151 Randall Street
Suite 212
Oakville, Ontario
Canada
L6J 1P5 
 
Tel: +1 905 849-6111
 
Info@SAGDesign.com

The SAGDesign Test or Standard Autogenous Grinding Design Test is used throughout the world by leading Mining Organizations to understand ore comminution hardness.  It is used to determine the pinion energy in both the SAGMill and the Ball Mill.  It can also be used in conjunction with other tests such as the JK Drop Weight test and / or the SPI test, the Bond Rod Mill Work Index test, the Bond Crushing Work Index Test and the Unconfined Compressive Strength test.  SAG unit power needed to grind from F80 152mm to T80 1.7mm, and the Bond Ball Mill Work Index (Wi) on SAG ground material are measured in the SAGDesign Test.   Unit pinion energy required for SAG and Ball milling will be calculated to the final specified D80 for the final product from each Mill.  Our reports include recommendations for the best grinding mill power split, T80, and other pertinent information arising from the study, particularly with regard to SAG Mill grate and media size.  The SAGDesign Test name is a trade mark of Starkey & Associates.  The test procedure is patented worldwide by Outotec who co-sponsored the development work.

SAGMILL Picture
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SAGDesign Testing

Contact us if you are planning to use a SAG Mill for your grinding circuit.

Plan right now and be certain your grinding circuit will be ready to achieve production targets. Starkey & Associates’ SAGDesign test ensures your mine will be well positioned to achieve scheduled production by offering uncompromising precision while meeting any company’s testing budget.

Inherently accurate, SAGDesign testing is based on ore from your mine, unlike other proprietary methods that use overcomplicated modeling based upon samples and results from somebody else’s mine. SAGDesign differs from these black box methods by being an open technology encouraging better dialogue and understanding between our clients and us – a level of transparency not seen since Autogeneous grinding was introduced in the 1950’s.

SAGDesign testing can be used at any phase of the design or optimization process, whether it is specifying the dimensions and power requirements for a new mill order, benchmarking, or predicting throughput in existing circuits. Founded upon John Starkey’s practical engineering experience, Dawson Metallurgical Laboratory’s expertise and Outotec’s backing, a straightforward first principles approach to mill design was created. SAGDesign testing is complimented by full service capabilities including onsite sampling supervision and an international network of equipment-ready and certified laboratories. It is also the only testing program in the world reliable enough to be used as the basis for Outotec’s throughput and grind guarantee for Outotec mills.

The SAGDesign test program can be scaled to your project budget. In most cases, analysis can be developed from existing drill core samples and requires only 10 tests to get a correct design, which is not only attractive from a total cost perspective, but dramatically reduces the turnaround time – no more waiting to get your order in the mill procurement and assembly queue sacrificing months of productivity.

Download our SAGDesign product information brochure.

This is what the inside of a SAGMill looks like.
As of March 31, 2010 over 360 SAGDesign tests have been completed.

SAGDesign testing has been utilized by 5 of the top 10 mining companies.